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Clymer Manual for YZ/WR250F 01-03
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Clymer Manual for YZ/WR250F 01-03

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    Product Information

    Clymer Manual for YZ/WR250F 01-03

    MODELS COVERED
    2001-2003 YAMAHA WR250F
    2001-2003 YAMAHA YZ250F

    QUICK REFERENCE DATA

    CHAPTER ONE / GENERAL INFORMATION

    CHAPTER TWO / TROUBLESHOOTING

    Spark test / Leak down test

    CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
    Maintenance schedule intervals / Pre-ride inspection / Engine oil and filter / Air filter / Ignition timing / Spark plug / Engine compression check / Engine top end inspection / Valve clearance / Flywheel nut / Engine break-in / Specifications

    CHAPTER FOUR and FIVE / ENGINE
    Exhaust system / Cylinder head cover / Camshafts and cam chain tensioner / Cam chain and guides / Cylinder head / Valve lifters and shims / Valves / Cylinder / Piston and rings / Removal installation / Crankcase / Crankcase seal and bearing replacement / Oil pump drive gear pivot shaft / Crankshaft / Specifications

    CHAPTER SIX / CLUTCH, OIL PUMP, KICKSTARTER AND EXTERNAL SHIFT MECHANISM
    Torque specifications / Right crankcase cover / Clutch cover / Clutch push lever / Balancer and primary drive gears / Oil pump / Kickstarter and kick idle gear / External shift mechanism / Clutch cable / Specifications

    CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISM
    Mainshaft / Countershaft / Inspection / Shift drum and forks / Specifications

    CHAPTER EIGHT / FUEL SYSTEM
    Carburetor / Float height adjustment / Carburetor rejetting / Fuel tank / Fuel shutoff valve / Throttle cable replacement / Hot start cable / Specifications

    CHAPTER NINE / ELECTRICAL SYSTEM
    Left crankcase cover / Flywheel and stator / Stator coils / Stator coil / Flywheel and starter clutch / Ignition coil / Ignition coil / Capacitor discharge ignition unit CDI / Ignition component testing / Ignition timing / Throttle position sensor / Lighting system / Lighting system testing / Voltage regulator / Battery / Charging system / Starter / Starter relay switch / Starting circuit cut-off relay / Diode / Switches / Fuse / Specifications

    CHAPTER TEN / COOLING SYSTEM
    Inspection / Water pump seal inspection / Pressure test / Radiator / Radiator pipe / Coolant reserve tank / Water pump / Specifications

    CHAPTER ELEVEN / WHEELS, TIRES AND DRIVE CHAIN
    Front rear wheel / Front rear hubs / Wheel service / Drive chain / Sprocket replacement / Specifications

    CHAPTER TWELVE / FRONT SUSPENSION AND STEERING
    Handlebar / Grips / Steering head / Steering play check and adjustment / Steering head bearing races / Front fork / Fork oil change and oil level adjustment / Fork adjustment / Specifications

    CHAPTER THIRTEEN / REAR SUSPENSION
    Shock absorber / Shock linkage / Swing arm / Rear suspension adjustment / Specifications

    CHAPTER FOURTEEN / BRAKES
    Brake pads / Front brake caliper / Front rear master cylinder / Rear brake caliper / Brake pedal / Brake disc / Draining brake fluid / Brake bleeding / Specifications

    CHAPTER FIFTEEN / BODY
    Seat / Side covers / Radiator shrouds / Front fender / Rear fender / Footpegs / Subframe / Odometer / Sidestand / Specifications

    INDEX

    WIRING DIAGRAMS
    • Product ID: 1010857
    • Manufacturer:
      Clymer (learn more)
    • Manufacturer Part#: M406
    • Sold As: EA
    • Fits (click your bike to view all items for it):
      • Yamaha WR250F 2001
      • Yamaha WR250F 2002
      • Yamaha WR250F 2003
      • Yamaha YZ250F 2001
      • Yamaha YZ250F 2002
      • Yamaha YZ250F 2003
    • Condition: New, unless otherwise noted.
    • SoloMotoParts.com is an authorized Clymer dealer

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