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Clymer Manual for XR650R 00-07
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Clymer Manual for XR650R 00-07

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    Product ID: #1010741



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    Clymer Manual for XR650R 00-07

    MODELS COVERED:
    2000-2007 HONDA XR650R

    CONTENTS:

    Chapter Two/Troubleshooting

    Chapter Three/Lubrication, Maintenance and Tune-Up
    Pre-ride inspection / Maintenance and service intervals / Tune-up / Test ride / Air filter / Crankcase breather inspection / Engine oil and filter / Engine and frame oil strainer screens / Compression test / Ignition timing / Spark plug / Valve clearance / Decompressor adjustment / Fuel hose and fuel strainer screen inspection / Throttle cable / Engine idle speed / Pulse secondary air injection (PAIR) system / Spark arrestor cleaning / Control cable inspection and lubrication / Drive chain and sprockets

    Chapter Four/Engine Top End and Exhaust System
    Cylinder head cover \Camshaft and cam chain tensioner / Cylinder head / Valves and valve components / Cylinder / Piston and rings / Cylinder stud / Decompressor cable

    Chapter Five/Engine Lower End
    Removal and installation / Oil pipes and oil strainer screen / Crankcase / Crankcase seal and bearing / Shift shaft / Balancer shaft / Crankshaft

    Chapter Six/Clutch and Primary Drive
    Clutch cover / Clutch release lever / Right crankcase cover / Oil strainer screen / Oil pump / Check valve / Primary drive gear / Cam chain, drive sprocket and rear chain guide / Kickstarter and kick idle gear / External shift mechanism / Clutch cable

    Chapter Seven/Transmission and Internal Shift Mechanisms
    Mainshaft / Countershaft / Inspection / Internal shift mechanism

    Chapter Eight/Fuel and Emission Control Systems
    Fuel tank / Fuel valve / Air box / Carburetor / Float level / Pilot screw (idle drop procedure) / High altitude adjustment / Rejetting / Throttle cable replacement / Crankcase breather system / Pulse secondary air injection (PAIR) system

    Chapter Nine/Electrical System
    Connectors / Left crankcase cover / Stator and ignition pulse generator / Flywheel / Ignition system testing / Ignition timing / Ignition coil / Ignition control module (ICM) / Engine stop switch / Lighting system testing / AC regulator / Headlight / Taillight / Wiring diagram

    Chapter Ten/Cooling System
    Cooling system safety / Cooling system inspection / Pressure test / Radiators / Coolant reserve tank / Thermostat / Water pump

    Chapter Eleven/Wheels and Drive Chain
    Front wheel / Tripmeter gear unit / Rear wheel / Front and rear hubs / Wheel service / Drive chain / Sprocket replacement / Tire changing

    Chapter Twelve/Front Suspension and Steering
    Handlebar / Handlebar grip replacement / Steering head / Steering play check and adjustment / Steering head bearing races / Front fork / Fork service and adjustment

    Chapter Thirteen/Rear Suspension
    Shock absorber / Shock linkage / Swing arm / Rear suspension adjustment

    Chapter Fourteen/Brakes
    Service / Brake bleeding / Brake fluid draining and flushing / Front and rear brake pads / Front and rear brake caliper / Front and rear master cylinder / Brake hose / Brake pedal / Brake disc

    Chapter Fifteen/Body and Subframe
    Seat / Side covers / Radiator shrouds / Skid plate / Front visor / Tripmeter and cable / Footpeg and mounting bracket / Sidestand / Subframe

    Color Wiring Diagram

    • Product ID: 1010741
    • Manufacturer:
      Clymer (learn more)
    • Manufacturer Part#: M225
    • Sold As: EA
    • Fits (click your bike to view all items for it):
      • Honda XR650R 2000
      • Honda XR650R 2001
      • Honda XR650R 2002
      • Honda XR650R 2003
      • Honda XR650R 2004
      • Honda XR650R 2005
      • Honda XR650R 2006
      • Honda XR650R 2007
    • Condition: New, unless otherwise noted.
    • SoloMotoParts.com is an authorized Clymer dealer

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