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Clymer Manual for XR600R 91-2000
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Clymer Manual for XR600R 91-2000

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    Product Information

    Clymer Manual for XR600R 91-2000

    MODELS COVERED:
    1991-2000 HONDA XR600R
    1993-2007 HONDA XR650L

    CONTENTS:

    Chapter Two / Troubleshooting

    Chapter Three / Lubrication, Maintenance and Tune-Up
    Pre-ride inspection / Engine oil / Oil line strainer / Oil strainer screen / Air filter / Control cable inspection and lubrication / Clutch lever adjustment / Drive chain / Wheel bearing inspection / Emission control system (XR650L) / Spark plug / Valve clearance adjustment / Starter decompression lever adjustment (XR600R) / Compression test / Tune up

    Chapter Four / Engine Top End
    Cylinder head cover and camshaft / Camshaft chain tensioner / Cylinder head / Valves and components / Cylinder / Piston, pin and rings

    Chapter Five / Engine Lower End
    Engine removal-installation / Starter gear assembly / Flywheel and starter clutch / Kickstarter / Oil pump / Oil lines / Oil strainer screen / Primary drive gear / Camshaft chain and guides / Crankcase and crankshaft / Break-in

    Chapter Six / Clutch and External Shift Mechanism
    Clutch cable / Right crankcase cover / Clutch release lever / External shift mechanism

    Chapter Seven / Transmission and Internal Shift Mechanism
    Internal shift mechanism

    Chapter Eight and Chapter Nine/ Fuel, Emmision Control and Exhaust Systems
    Carburetor / Adjustments / Throttle cable / Choke cable / Fuel tank / Fuel valve / Crankcase breather system / Evaporative emission control system / Pulse seondary air injection system / Air box

    Chapter Ten and Chapter Eleven/ Electrical System
    Charging system / Alternator / Voltage regulator-rectifier / Ignition system / Ignition control module / Pulse generator / Ignition coil / Starting system / Starter / Starter relay / Clutch diode / Lighting system / Switches / Instrument cluster / Horn / Fuses

    Chapter Twelve / Wheels, Tires and Drive Chain
    Front and rear wheel / Front and rear hubs / Wheel service / Drive chain / Sprockets / Tires / Wheel balance

    Chapter Thirteen / Front Suspension and Steering
    Handlebar / Handlebar grips / Front fork / Steering head / Steering play check and adjustment / Steering head bearing races

    Chapter Fourteen / Rear Suspension
    Shock absorber / Shock linkage / Swing arm

    Chapter Fifteen / Brakes
    Brake fluid / Brake service / Front and rear brake pads / Front and rear brake caliper / Front and rear brake master cylinder / Brake hose replacement / Brake disc / Brake pedal / Brake system draining / Brake bleeding

    Chapter Sixteen / Body
    Left side cover / Right side cover / Seat / Left hand guard / Right hand guard / Front fender / Rear fender / Air shroud (XR650L) / Frame guard / Sidestand

    Color Wiring Diagrams

    • Product ID: 1010743
    • Manufacturer: Clymer
    • Manufacturer Part#: M221
    • Item is C.A.R.B. Legal: " "
    • Sold As: EA
    • Fits
      • Honda XR600R 1991
      • Honda XR600R 1992
      • Honda XR600R 1993
      • Honda XR600R 1994
      • Honda XR600R 1995
      • Honda XR600R 1996
      • Honda XR600R 1997
      • Honda XR600R 1998
      • Honda XR600R 1999
      • Honda XR600R 2000
    • Condition: New, unless otherwise noted.
    • SoloMotoParts.com is an authorized Clymer dealer

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