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Clymer Manual for XR200 79-03
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Clymer Manual for XR200 79-03

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    Product Information

    Clymer Manual for XR200 79-03

    MODELS COVERED:
    1986-1987 HONDA TLR200
    1979-1982, 1984-1985 HONDA XL125S
    1979 HONDA XL185
    1979-1983 HONDA XL185S
    1980-1984 HONDA XL200
    1983-1984 HONDA XL200R
    1981-1983, 1986-1988, 1990-2003 HONDA XR200R

    CONTENTS:

    QUICK REFERENCE DATA

    CHAPTER ONE / GENERAL INFORMATION
    Manual organization / Service hints / Safety first / Expendable supplies / Shop tools / Emergency tool kits / Troubleshooting and tune-up equipment

    CHAPTER TWO / TROUBLESHOOTING
    Starting difficulties / Poor performance / Clutch and transmission / Drive train / Chassis / Brakes / Electrical system / Charging system / Lighting / Fuses / Wiring

    CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
    Routine checks / Pre-checks / Tires and wheels / Crankcase breather hose (U.S. models only) / Battery (XL series) / Periodic lubrication / Periodic maintenance / Engine tune-up / Storage / General specifications / Serial numbers / Parts replacement

    CHAPTER FOUR / ENGINE
    Engine principles / Engine cooling / Servicing engine in frame / Engine / Cylinder head cover and camshaft / Camshaft chain / Cylinder head / Valves and valve components / Cylinder / Piston, piston pin and piston rings / Ignition advance and pulse generator / Alternator / Oil pump / Crankcase and crankshaft / Camshaft chain and tensioner / Kickstarter / Break-in procedure

    CHAPTER FIVE / CLUTCH AND TRANSMISSION
    Clutch / Clutch cable / External shift mechanism / Drive sprocket / Transmission and internal shift mechanism / 5-speed transmission and internal shift mechanism (XL185S) / 6-speed transmission and internal shift mechanism

    CHAPTER SIX / FUEL AND EXHAUST SYSTEMS
    Air cleaner / Carburetor operation / Carburetor service / Carburetor adjustments / Throttle cable / Choke cable (XL125S and XL185S) / Fuel shutoff valve / Fuel strainer (XL125S and XL185S since 1982) / Fuel tank / Fuel tank repair (metal tanks only) / Fuel filter / Crankcase breather system (U.S. models only) / Exhaust system

    CHAPTER SEVEN / ELECTRICAL SYSTEMS
    Charging system (XL125S and XL185S) / Battery / Rectifier (XL series, 1979-1981) / Voltage regulator/rectifier (XL series, 1979-1981) / Voltage regulator/rectifier (XL series, 1982-on) / Alternator / Capacitor discharge ignition / Spark plug / Ignition coil / Ignition pulse generator / Ignition advance mechanism (pulse rotor) / Lighting system / Switches / Electrical components

    CHAPTER EIGHT / FRONT SUSPENSION AND STEERING
    Front wheel / Front hub / Wheels / Tire changing / Tire repairs / Handlebar / Steering head / Front forks

    CHAPTER NINE / REAR SUSPENSION
    Rear wheel / Rear hub / Driven sprocket assembly / Drive chain / Wheel balancing / Tire changing and tire repairs / Swing arm (dual-shock models) / Swing arm (Pro-Link models) / Shock absorber (dual-shock models) / Pro-Link suspension system / Shock absorber (Pro-Link models) / Pivot arm assembly

    CHAPTER TEN / BRAKES
    Front and rear brake / Rear brake cable (XR200R) / Rear brake pedal assembly

    CHAPTER ELEVEN / FRAME
    Kickstand (sidestand) / Footpegs / Frame

    SUPPLEMENT TO CHAPTER EIGHT / 1986-2003 XR200R SERVICE INFORMATION Front fork

    INDEX

    WIRING DIAGRAMS

    • Product ID: 1010748
    • Manufacturer: Clymer
    • Manufacturer Part#: M318-4
    • Item is C.A.R.B. Legal: " "
    • Sold As: EA
    • Fits
      • Honda XR200R 1986
      • Honda XR200R 1987
      • Honda XR200R 1988
      • Honda XR200R 1989
      • Honda XR200R 1990
      • Honda XR200R 1991
      • Honda XR200R 1992
      • Honda XR200R 1993
      • Honda XR200R 1994
      • Honda XR200R 1995
      • Honda XR200R 1996
      • Honda XR200R 1997
      • Honda XR200R 1998
      • Honda XR200R 1999
      • Honda XR200R 2000
      • Honda XR200R 2001
      • Honda XR200R 2002
    • Condition: New, unless otherwise noted.
    • SoloMotoParts.com is an authorized Clymer dealer

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