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Clymer Manual for RM250 96-02
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Clymer Manual for RM250 96-02

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    Product ID: #1010754





    Product Information

    Clymer Manual for RM250 96-02

    MODELS COVERED:
      
    1996-2002 SUZUKI RM250

    CONTENTS:

    CHAPTER ONE / GENERAL INFORMATION

    CHAPTER TWO / TROUBLESHOOTING

    CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP

    Service precautions and practices / Pre-ride inspection / Engine break-in / Maintenance intervals / Fuel and lubricants / Transmission and component lubrication / Maintenance and inspection / Engine tune-up / Spark plugs /Specifications

    CHAPTER FOUR / ENGINE TOP END
    Shop cleanliness / Exhaust system / Cylinder head / Cylinder / Exhaust valve system / Exhaust valves and shaft assembly / Exhaust valve solenoid / Exhaust valve governor and actuator / Piston and piston rings / Reed valves /Specifications

    CHAPTER FIVE / ENGINE LOWER END
    Shop cleanliness / Engine / Crankcase / Crankcase seal replacement / Crankcase bearing replacement / Crankshaft /Specifications

    CHAPTER SIX / CLUTCH AND GEARSHIFT LINKAGE
    Clutch cover / Clutch / Right crankcase cover / Gearshift linkage / Kickstarter and idle gear / Primary drive gear / Clutch cable /Specifications

    CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISM
    Transmission operation / Service notes / Mainshaft / Countershaft / Transmission inspection / Shift drum and forks /Specifications

    CHAPTER EIGHT / FUEL SYSTEM
    Service precautions and practices / Carburetor / Carburetor cleaning and inspection / Float adjustment / Carburetor jetting / Fuel tank / Fuel valve and filter / Throttle cable replacement / Air filter housing /Specifications

    CHAPTER NINE / IGNITION SYSTEM
    Basic ignition system operation / Alternator cover / Flywheel / Stator / Ignition system testing / CDI unit / Ignition coil / Stator / Engine stop switch / Ignition timing / Specifications

    CHAPTER TEN / COOLING SYSTEM
    Safety precautions / Radiators / Water pump / Specifications

    CHAPTER ELEVEN / WHEELS, TIRES AND DRIVE CHAIN
    Front wheel / Rear wheel / Front and rear hubs / Rim and spoke service / Drive chain / Sprockets / Tire changing / Specifications

    CHAPTER TWELVE / FRONT SUSPENSION AND STEERING
    Handlebar / Steering stem and head / Fork oil change / Fork removal and installation / Fork service / Fork adjustment / Specifications

    CHAPTER THIRTEEN / REAR SUSPENSION
    Link-type suspension system / Shock absorber / Shock absorber linkage / Swing arm / Rear suspension adjustment / Specifications

    CHAPTER FOURTEEN / BRAKES
    Brake system fundamentals / Front brake pads / Front brake caliper / Front master cylinder / Rear brake pads / Rear brake caliper / Rear master cylinder / Rear brake pedal / Brake system draining / Brake system bleeding / Brake disc / Specifications

    CHAPTER FIFTEEN / BODY
    Seat / Frame covers / Radiator covers / Subframe / Specifications

    INDEX

    WIRING DIAGRAMS

    • Product ID: 1010754
    • Manufacturer:
      Clymer (learn more)
    • Manufacturer Part#: M401
    • Sold As: EA
    • Fits (click your bike to view all items for it):
      • Suzuki RM250 1996
      • Suzuki RM250 1997
      • Suzuki RM250 1998
      • Suzuki RM250 1999
      • Suzuki RM250 2000
      • Suzuki RM250 2001
      • Suzuki RM250 2002
    • Condition: New, unless otherwise noted.
    • SoloMotoParts.com is an authorized Clymer dealer

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