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Clymer Manual for KLR650 08-09
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Clymer Manual for KLR650 08-09

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    Product ID: #1010753



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    Product Information

    Clymer Manual for KLR650 08-09

    MODELS COVERED:
    2008 - 2009 KAWASAKI KLR650

    CONTENTS:

    Chapter Two / Troubleshooting
    Electrical testing / Engine leakdown test

    Chapter Three / Lubrication, Maintenance and Tune-up
    Pre-ride inspection / Tune-up, service and maintenance intervals / Fuel and lubricants / Oil and filter change / Fork oil change / Control cable lubrication / Drive chain cleaning, lube and adjustment / Air filter cleaning and replacement / Air filter housing draining / Muffler cleaning / Balancer chain tensioner adjustment / Coolant level check / Coolant draining refill / Throttle play adjustment and inspection / Valve clearance / Engine tune-up / Spark plugs

    Chapter Four and Five / Engine
    Top end / Exhaust system / Cylinder head cover / Camshafts and cam chain tensioner / Cylinder head / Valves / Cylinder / Piston and piston rings / Engine lower end / engine removal and installation / Cam chain and lower guide / Left crankcase cover / Engine balancer / Crankcase / Seal replacement / Crankcase bearing / Crankshaft / Engine break-in

    Chapter Six / Clutch, Gearshift Mechanism and Lubrication System
    Right crankcase cover / External gearshift linkage / Oil pump / Primary drive gear / Clutch cable

    Chapter Seven / Transmission and Shift Mechanism
    Input shaft / Output shaft / Inspection / Shift drum and forks

    Chapter Eight / Fuel System
    Carburetor cleaning and inspection / Float adjustment / Fuel valve / Evaporative emissions control system / Throttle and choke cable / Air filter housing

    Chapter Nine / Electrical System
    Continuity testing / Battery / Charging system / Alternator cover / Stator / Rotor and starter clutch / Regulator rectifier / Starting system / Starter / Starter relay / Starter circuit relay / Ignition system / Fan / Coolant temperature gauge and sender / Meter unit / Lighting system / Switches / Fuses

    Chapter Ten / Cooling System
    Safety precautions / Radiator and fan / Thermostat / Water temperature sending unit / Water pump / Coolant reserve tank

    Chapter Eleven / Wheels, Tires and Drive Chain
    Front and rear wheel / Speedometer drive unit / Front and rear hubs / Rim and spoke / Drive chain / Sprockets / Tire changing
    br> Chapter Twelve / Front Suspension and Steering
    Handlebar / Left hand grip replacement / Balancer weights / Front fork / Fork service Steering stem and head

    Chapter Thirteen / Rear Suspension
    Shock absorber / Linkage / Swing arm / Shock adjustment

    Chapter Fourteen / Brakes
    Fluid / Front and rear brake pads Front and rear brake caliper / Front and rear master cylinder / Rear brake pedal / Brake system draining and bleeding / Brake disc

    Chapter Fifteen / Body
    Side covers / Seat / Fuel tank / Lower and lower fairing / Fender / Carrier / Subframe / Skid plate

    Color Wiring Diagram

    • Product ID: 1010753
    • Manufacturer:
      Clymer (learn more)
    • Manufacturer Part#: M240-2
    • Sold As: EA
    • Fits (click your bike to view all items for it):
      • Kawasaki KLR650 2008
      • Kawasaki KLR650 2009
    • Condition: New, unless otherwise noted.
    • SoloMotoParts.com is an authorized Clymer dealer

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