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Clymer Manual for DR-Z400 SM 05-08
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Clymer Manual for DR-Z400 SM 05-08

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    Clymer Manual for DR-Z400 SM 05-08

    MODELS COVERED:
    2000-2008 SUZUKI DR-Z400E
    2000-2008 SUZUKI DR-Z400S
    2005-2008 SUZUKI DR-Z400SM

    CONTENTS:

    CHAPTER ONE / GENERAL INFORMATION

    CHAPTER TWO / TROUBLESHOOTING

    CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP

    Fuel type / Pre-ride inspection / Engine break-in / Service intervals / Battery / Periodic lubrication / Maintenance and inspection / Tune-up / Valve clearance / Carburetor / Ignition timing / Compression test / Spark plugs / Specifications

    CHAPTER FOUR / ENGINE TOP END
    Exhaust system / Cylinder head cover / Camshafts and cam chain tensioner / Cylinder head / Valves / Cylinder / Piston and piston rings / Specifications

    CHAPTER FIVE / ENGINE LOWER END
    Engine / Crankcase / Crankcase seals / Crankcase bearings / Engine balancer / Oil strainer / Crankshaft / Specifications

    CHAPTER SIX / CLUTCH, EXTERNAL SHIFT MECHANISM AND LUBRICATION SYSTEM
    Clutch cover / Clutch / Right crankcase cover / Oil pump / Cam chain and rear guide / Balancer driven gear / Primary and balancer drive gears / Shift lever / External shift mechanism / Clutch cable replacement / Specifications

    CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISM
    Transmission operation / Transmission service / Input shaft / Output shaft / Transmission inspection / Shift drum and forks / Specifications

    CHAPTER EIGHT / FUEL SYSTEM
    Fuel system precautions / Carburetor / Throttle position sensor / Carburetor systems / Fuel valve / Evaporative emissions control system / Throttle cable replacement / Specifications

    CHAPTER NINE / ELECTRICAL SYSTEM
    Troubleshooting / Ignition and charging system operation / Upper idle gear cover / Alternator cover / Lower idle gear / Stator assembly / Rotor and starter clutch / Starter / Starting system switches / Ignition system / Charging system / Radiator fan (S and SM models) / Temperature warning circuit (S and SM models) / Headlight / Taillight / Turn signals / Specifications

    CHAPTER TEN / COOLING SYSTEM
    Safety precautions / Fan and switch (S and SM models) / Radiators and warning light switch / Thermostat (S and SM models) / Water pump / Specifications

    CHAPTER ELEVEN / WHEELS, TIRES AND DRIVE CHAIN
    Front wheel / Rear wheel / Front and rear hubs / Wheel service / Drive chain / Sprockets / Tires / Specifications

    CHAPTER TWELVE / FRONT SUSPENSION AND STEERING
    Handlebar / Steering stem and head / Front fork / Front fork service / Front fork adjustment / Specifications

    CHAPTER THIRTEEN / REAR SUSPENSION
    Shock absorber / Shock absorber linkage / Swing arm / Swing arm service / Shock absorber adjustment / Specifications

    CHAPTER FOURTEEN / BRAKES
    Brake service / Front brake pads / Front brake caliper / Front master cylinder / Rear brake pads / Rear brake caliper / Rear master cylinder / Rear brake pedal / Brake system bleeding / Brake disc / Specifications

    CHAPTER FIFTEEN / BODY
    Side covers / Seat / Radiator covers / Fuel tank / Headlight cowl / Engine covers / Skid plate / Subframe / Specifications

    COLOR WIRING DIAGRAMS

    • Product ID: 1010757
    • Manufacturer:
      Clymer (learn more)
    • Manufacturer Part#: M477-4
    • Sold As: EA
    • Fits (click your bike to view all items for it):
      • Suzuki DR-Z400SM 2005
      • Suzuki DR-Z400SM 2006
      • Suzuki DR-Z400SM 2007
      • Suzuki DR-Z400SM 2008
    • Condition: New, unless otherwise noted.
    • SoloMotoParts.com is an authorized Clymer dealer

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