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Clymer Manual for CRF450R 02-05
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Clymer Manual for CRF450R 02-05

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    Product ID: #1010744



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    Clymer Manual for CRF450R 02-05

    MODELS COVERED:
    2004-2005 HONDA CRF250R
    2004-2005 HONDA CRF250X
    2002-2005 HONDA CRF450R
    2005 HONDA CRF450X

    CONTENTS:

    CHAPTER TWO / TROUBLESHOOTING

    CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
    Maintenance intervals / Air filter / Engine oil and filter / oil strainer / Transmission oil / Compression check / Spark plug / Valve clearance / Decompressor system / Secondary air supply system / Control cable inspection and lubrication / Throttle cable / Hot start cable / Clutch lever adjustment / Drive chain and sprockets / Wheel bearing / Steering / engine break-in

    CHAPTER FOUR AND FIVE / ENGINE
    Removal and installation / Cylinder head cover / Camshaft and rocker arm / Cam chain tensioner, guides and cam chain / Cylinder head / Valves / Cylinder / Piston and piston rings / Countershaft seal / Shift shaft seal / Lubrication system / Crankcase / Crankcase seal and bearing / Oil pump and one-way valve / Crankshaft

    CHAPTER SIX AND SEVEN / CLUTCH, PRIMARY DRIVE, STARTER CLUTCH, KICKSTARTER AND EXTERNAL SHIFT MECHANISM
    Right crankcase cover / Clutch cover / Clutch release lever / Balancer shaft and primary drive gear / Starter clutch, balancer shaft and primary drive gear / Kickstarter and kick idle gear / External shift mechanism / Clutch cable

    CHAPTER EIGHT / TRANSMISSION AND INTERNAL SHIFT MECHANISM
    Transmission operation / Transmission overhaul / inspection / Internal shift mechanism

    CHAPTER NINE / FUEL AND EMISSION CONTROL SYSTEMS
    Fuel system safety / Fuel tank / Fuel shutoff valve and fuel filter / Air box / Carburetor / Carburetor service / Float height / Carb adjustment and rejetting / Throttle position sensor / Throttle cable / Hot start cable / Emission control labels / Crankcase breather / Pulse secondary air injection

    CHAPTER TEN / ELECTRICAL SYSTEM
    Connectors / Left crankcase cover / Stator and ignition pulse generator / Flywheel / Ignition coil / Ignition control module / Ignition system testing / Ignition timing / Battery / Charging system / Starting system testing / Starter / Starter relay switch / Lighting / Switches / Main relay / Fuse / Wiring diagrams

    CHAPTER ELEVEN / COOLING SYSTEM
    Inspection / Water pump seal / Pressure test / Radiators / Coolant reserve tank / Water pump / Cooling fan

    CHAPTER TWELVE / WHEELS, TIRES AND DRIVE CHAIN
    Front and rear wheel / Front and rear hubs / Wheel service / Drive chain / Sprocket / Tire

    CHAPTER THIRTEEN / FRONT SUSPENSION AND STEERING
    Handlebar / Handlebar grip replacement / Steering head / Steering play check and adjustment / Steering head bearing races / Front fork / Fork service / Front fork adjustment

    CHAPTER FOURTEEN / REAR SUSPENSION
    Shock absorber / Shock linkage / swing arm / Rear suspension adjustment

    CHAPTER FIFTEEN / BRAKES
    Front and rear brake pads / Front and rear brake caliper / Front and rear master cylinder / Brake hose / Brake disc / brake pedal / Brake system draining / Brake bleeding

    CHAPTER SIXTEEN / BODY AND SUBFRAME
    Seat / Side covers / Radiator shrouds / Engine guard / Center engine guard / Number plate / Front visor / Tripmeter and cable / Footpeg and mounting bracket / Sidestand / Subframe

    COLOR WIRING DIAGRAMS

    • Product ID: 1010744
    • Manufacturer:
      Clymer (learn more)
    • Manufacturer Part#: M352
    • Sold As: EA
    • Fits (click your bike to view all items for it):
      • Honda CRF450R 2002
      • Honda CRF450R 2003
      • Honda CRF450R 2004
      • Honda CRF450R 2005
    • Condition: New, unless otherwise noted.
    • SoloMotoParts.com is an authorized Clymer dealer

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